Customization: | Available |
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Warranty: | a Year |
Application: | Household Appliances, Electronic, Hardware, Car, Home Use |
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Product Features
Mold design process
1. Shape design: According to the design drawings or samples of the shovel head, the shape of the mold is designed. The shape of the mold needs to be completely consistent with the shape of the shovel head to ensure that the produced shovel head has a uniform size and shape.
2. Structural design: The structural design of the mold needs to take into account the stress during the stamping process to ensure the strength and rigidity of the mold. At the same time, the convenience of disassembly and maintenance of the mold needs to be considered to improve production efficiency and reduce maintenance costs.
Manufacturing process
1. Rough processing: First, the rough processing of the mold is carried out, including milling, planing and other processes, and the mold blank is processed into a rough shape.
2. Finishing: Then the mold is finished, and CNC machining equipment is used for precision machining to ensure the dimensional accuracy and surface quality of the mold. During the machining process, the machining parameters and machining allowances need to be strictly controlled to avoid deformation and damage to the mold.
3. Heat treatment: In order to improve the hardness and wear resistance of the mold, the mold needs to be heat treated. Common heat treatment processes include quenching, tempering, etc. Through heat treatment, the mold material can achieve an ideal organization and performance state.
4. Assembly and debugging: Finally, assemble and debug the mold. Assemble the various parts of the mold together, debug and inspect them to ensure that the precision and performance of the mold meet the requirements.
Application field
Shovel head molds are widely used in agriculture, gardening, industry and other fields. In the agricultural field, shovel head molds are used to manufacture various agricultural shovel heads, such as soil turning shovel heads, trenching shovel heads, etc.; in the gardening field, they are used to manufacture gardening shovel heads; in the industrial field, they are used to manufacture various industrial shovel heads, such as coal shovel heads, sand shovel heads, etc.
Maintenance and care
In order to ensure the service life of the shovel head mold and the quality of the manufactured shovel head, it is necessary to perform regular maintenance and care on it. Specific measures include:
1. Cleaning: Regularly clean the dirt and residue on the surface of the mold to prevent it from affecting the precision and performance of the mold.
2. Lubrication: Lubricate the mold to reduce friction and wear. During the lubrication process, it is necessary to select a suitable lubricant and follow the correct lubrication method.
3. Inspection: Regularly check the wear of the mold and replace severely worn parts in time. At the same time, it is also necessary to check whether the fasteners of the mold are loose or damaged to ensure the stability and safety of the mold.
4. Storage: Store the mold in a dry and ventilated place to avoid moisture and corrosion. During storage, care should be taken to avoid collision or extrusion between the mold and other objects to avoid damage to the mold.
Product Details
Product Details | Company Details |
Product Name Shovel head mold |
Main Products Stamping molds and Stamping parts |
Material cr12mov |
Main processing equipment CNC machining center |
package Wooden box or customization |
Quality Standards ISO9001 |
Application field Aviation,Automobile,Medical, Home application,Hardware,Construction |
Customization method Based on customer needs |
Company Details
Our factory is worthy of your trust. We have the following advantages
1. Advanced production equipment: such as CNC machine tools, EDM machines, wire cutting machines, etc. These equipment can achieve high-precision and high-efficiency processing.
2. Professional technical team: Our factory has experienced engineers and technicians to assist in production and manufacturing. They have solid professional knowledge and rich practical experience and can provide customers with professional technical support and solutions.
3. Perfect quality management system: Our factory has passed ISO9001 and other quality management system certifications to ensure that the quality and performance of products meet international standards and customer requirements.
FAQ
1. What is a stamping die?
Answer: A stamping die is a pressure processing tool that uses a die installed on a press to apply pressure to the material at room temperature, causing it to separate or plastically deform, thereby obtaining the required parts. It is widely used in many fields such as automobiles, electronics, and medical care, and is an indispensable and important equipment in industrial production.
2. What is the working principle of a stamping die?
Answer: The working principle of a stamping die is to use the die to apply pressure to the material, and through the specific shape and size of the die, the material is plastically deformed or separated, thereby obtaining parts of the required shape. The stamping process includes steps such as designing the die, manufacturing the die, installing the die, debugging the die, and stamping production.
3. What are the advantages of stamping dies compared to other processing methods?
Answer: Stamping dies have the following advantages over other processing methods:
High production efficiency: Stamping dies can achieve fully automated continuous processing, greatly improving production efficiency.
High processing accuracy: The precise size and shape of the die ensure the accuracy and consistency of the stamped parts.
High material utilization: Stamping dies can accurately control the use of materials and reduce waste.
Low cost: Although the initial investment in the mold is large, in the long run, the unit product cost is reduced due to high production efficiency and high material utilization.
Strong adaptability: Stamping dies can process parts of various shapes and sizes to meet different production needs.