Customization: | Available |
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Warranty: | a Year |
Application: | Household Appliances, Electronic, Hardware, Car, Home Use |
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Product Features
Manufacturing Process of Head Mold
Design Planning
The mold is meticulously designed based on the specific shape, size, and material requirements of the head. During this phase, various factors such as the mold's structure, material choice, heat treatment procedure, and manufacturing methodology are carefully considered.
A detailed manufacturing process for the head mold is outlined, with clear operating instructions and quality benchmarks for each step in the production process.
Material Preparation and Machining
High-grade alloy steel is chosen as the mold material to ensure it meets the rigorous demands of high strength, hardness, and wear resistance.
The material undergoes pre-treatment processes, including cutting, forging, and heat treatment, to optimize its performance and machinability.
State-of-the-art machining equipment and techniques, like Computer Numerical Control (CNC) machining and Electrical Discharge Machining (EDM), are employed to precisely craft the mold. This encompasses the meticulous machining of crucial components such as the mold cavity, core, and guide pins.
Assembly and debugging
1. The processed mold parts are carefully assembled to form a coherent mold structure. During the entire assembly process, the precise alignment and positioning accuracy of each component must be ensured.
2. The mold undergoes a thorough debugging phase, and its closing, ejection and molding capabilities are rigorously tested. Based on the results of these tests, the mold is adjusted and improved to ensure the stability and reliability of its operation.
Quality inspection
A detailed quality check is carried out on the head mold, encompassing a visual examination, precise dimensional verification, hardness measurements, and other pertinent evaluations to affirm its compliance with the outlined specifications and adherence to the relevant standards.
Maintenance and care of the head mold
1. Regular inspection
Inspect and maintain the mold regularly to promptly detect and deal with problems such as mold wear, deformation and damage.
2. Lubrication and cleaning
Lubricate and clean the mold to reduce friction and wear between the mold and the head material and increase the service life of the mold.
3. Storage and preservation
Store the mold in a dry, ventilated and rust-proof environment to prevent the mold from moisture, rust and damage.
Product Details
Product Details | Company Details |
Product Name head forminging mold |
Main Products Alloy stamping molds, stamping parts |
Material cr12mov |
Main processing equipment CNC machining center |
package Fumigation-free wooden box or customized |
Quality Standards ISO9001 |
Application field Aviation, automobile, medical, hardware, construction, etc. | Customization method According to customer needs |
Company Details
FAQ
Q: Can you provide some samples?
A: Yes, we can provide stamping parts samples and stock samples for free. Samples of molds and mold accessories are not available. Customized samples require payment. Please understand that.
Q: What are your main products?
A: We specialize in designing and manufacturing sheet metal stamping tools/molds, mainly used in home appliances and automotive industries, CNC machining parts and mold supporting facilities, etc.
Q: How do I get a quote?
A: Typically, we can respond to you within 24 hours after receiving your comprehensive 3D drawings and specifications. If your project involves multiple components, we will try to respond as quickly as possible. To expedite the quote process, please include the following details in your inquiry:
1. 2D and 3D drawings in formats such as DWG, STP, STEP, X_T or PDF
2. Material specifications
3. Surface treatment requirements
4. Quantity details (per order, monthly or annually)
5. Any other requirements related to packaging, labeling, shipping, etc.